Project Name:Sany Pump Truck Front Outrigger Welding Line

Function Overview:Production process for side plates of heavy-duty pump truck front outriggers includes automatic welding and automatic grinding of side plates. The outrigger line realizes automatic fitting of outriggers, multi-layer & multi-pass welding for four weld seams of outriggers, as well as automatic assembly and welding of side reinforcing plates on outriggers.

Overall Dimensions:41m(L) × 5.5m(W) × (Height)

Compatibility:Supports production of 28 types of products for 6 vehicle models

Application Field:Automatic assembly and welding for front outriggers of heavy-duty pump trucks

Production Capacity:20-26 sets per day (80-100 outriggers in total)

Process:Robotic handling, assembly, spot welding, master-slave robot control, 9-axis linked multi-layer & multi-pass welding

Line Features:The industry’s first full-automatic fitting production line for large pump truck front outriggers. Robotic handling solves the difficulty of heavy workpiece manual transport. Robotic multi-layer & multi-pass welding reduces labor input, prevents mis-welding and missing welds, improves welding penetration and ensures welding quality. Moreover, flexible switching among multiple vehicle models can be realized without line shutdown.

Number of Robots:13 units

Leading Advantages in the Industry:Industry pioneering full-automatic fitting for heavy equipment with master-slave robot control. Adopts arc tracking system to lower the difficulty of manual teaching programming. Dual-torch multi-layer & multi-pass welding on double vertical planes reduces thermal deformation of workpieces, enhances welding penetration and guarantees reliable welding quality.